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Storage/Loading/Unloading - Transportation
April
2, 2008
Introduction
The transportation of chemicals is regulated by government agencies to ensure
minimum standards are met for the equipment and procedures used with the ultimate goal of
protecting the general public. Each country or region will have its own set of
regulations and rules.
North America
In the United States,
the transportation of goods is regulated by the Department of Transportation (DOT). Procedures and regulations related to
transportation can be found in the Code of Federal Regulations (CFR), Department of
Transportation 49 CFR 171 to 179.
Some of the
sections of CFR 49 that apply to the transportation and handling of sulphuric acid are:
171.15 |
Spill and
Leak Reporting |
172.510 |
Placards,
Rail Car |
172.514 |
Placards,
Cargo Tanks |
173.29 |
Empty
Containers |
173.272 |
Authorized
Container, Sulfuric Acid |
174.67 |
Unloading
Tank Cars |
174.834 |
Unloading
Cargo Tanks |
177.839 |
Securing
Closures, Highway |
178.330 |
Container
Specification MC 310 |
178.331 |
Container
Specification MC 311 |
178.343 |
Container
Specification MC 312 |
179 Subpart D |
Container
Specification, Tank Cars |
179.200-18 |
Safety Relief
Devices, Tank Cars |
Hazardous Materials
- 49 CFR Ch. I Part 172.101
| Commodity |
Hazard
Class or Division |
ID
Number |
Packing
Group |
Label
Codes |
Special
Provisions |
Packaging |
Quantity
Limitations |
Vessel
Stowage |
| Exceptions |
Non Bulk |
Bulk |
Passenger
Aircraft/Rail |
Cargo Aircraft |
Location |
Other |
| Sulfur |
9 |
NA1350 |
III |
9 |
30 |
None |
None |
240 |
No Limit |
No Limit |
A |
19, 74 |
| 4.1 |
UN1350 |
III |
4.1 |
30, T1 |
None |
None |
240 |
No Limit |
No Limit |
A |
19, 74 |
| Sulfur Dioxide |
2.3 |
UN1079 |
|
2.3, 8 |
3, B14 |
None |
304 |
314, 315 |
Forbidden |
25 kg |
D |
40 |
| Sulfur, Molten |
9 |
NA2448 |
III |
9 |
T9, T38 |
None |
213 |
247 |
Forbidden |
Forbidden |
C |
61 |
| 4.1 |
UN2448 |
III |
4.1 |
T9, T38 |
None |
213 |
247 |
Forbidden |
Forbidden |
C |
61 |
| Sulfur Trioxide, Inhibited or
Stabilized |
8 |
UN1829 |
I |
8, 6.1 |
2, A7, B9, B14,
B32, B49, B74, B77, N34, T38, T43, T45 |
None |
227 |
244 |
Forbidden |
25 kg |
A |
40 |
| Sulfur Trioxide, uninhibited |
8 |
NA1829 |
I |
8, 6.1 |
2, A7, B9, B14,
B32, B49, B74, B77, N34, T38, T43, T45 |
None |
227 |
244 |
Forbidden |
25 kg |
C |
10, 40 |
| Sulfuric Acid, Fuming, <30wt%
SO3 |
8 |
UN1831 |
I |
8 |
A3, A7, B84, N34,
T18, T27 |
None |
201 |
243 |
Forbidden |
2.5 L |
C |
14, 40 |
| Sulfuric Acid, Fuming, >30wt%
SO3 |
8 |
UN1831 |
I |
8, 6.1 |
2, A3, A6, A7, B9,
B14, B32, B74, B77, B84, N34, T38, T43, T45 |
None |
227 |
244 |
Forbidden |
Forbidden |
C |
14, 40 |
| Sulfuric Acid, Spent |
8 |
UN1832 |
II |
8 |
A3, A7, B2, B83,
B84, N34, T9, T27 |
None |
202 |
242 |
Forbidden |
30 L |
C |
14 |
| Sulfuric Acid, >51wt% |
8 |
UN1830 |
II |
8 |
A3, A7, B3, B83,
B84, N34, T9, T27 |
154 |
202 |
242 |
1 L |
30 L |
C |
14 |
| Sulfuric Acid, <51wt% |
8 |
UN2796 |
II |
8 |
A3, A7, B2, B15,
N6, N34, T9, T27 |
154 |
202 |
242 |
1 L |
30 L |
B |
- |
Notes:
ID Numbers - Numbers preceded by the letters
"UN" are associated with proper shipping names considered appropriate for
international transportation as well as domestic transportation.. Those preceded by
the letters "NA" are associated with proper shipping names not recognized for
international transportation, except to and from Canada.
Packing Group - Packing Groups I, II and III indicate
the degree of danger presented by the material is either great, medium or minor,
respectively.
Label Codes - Codes represent the hazard warning
labels required for a package fill with the particular material.
4.1 - Flammable Solid
6.1 - Poison Inhalation Hazard
8 - Corrosive
9 - Class 9
Special Provisions - Specifies codes for special
provisions applicable to hazardous materials. The meaning of the codes is given in
part 172.102.
Packaging - Refer to 49 CFR Ch. 1 Part 173 for
details.
Quantity Limitations - Maximum quantities that may be
offered for transportation in one package by passenger-carrying aircraft or rail car or by
cargo aircraft only.
Vessel Stowage (Location) - Specifies the authorized
stowage location on board cargo and passenger vessels.
A - On deck or below deck
B - On deck or below deck on a vessel limited to not more than the larger of 25 passengers
or one passenger per each three meters of overall vessel length and on deck only where the
number of passengers exceeds the previously stated limits.
C - On deck only
D - On deck only on a vessel limited to not more than the larger of 25 passengers or one
passenger per each three meters of overall vessel length but is prohibited on passenger
vessels where the limiting number of passengers is exceeded.
Vessel Stowage (Other) - Refer to 49 CFR Ch. 1 Part
176.84
Railcar
| Commodity |
Department of
Transportation (DOT) Paragraph No. |
Classification |
Specification |
| Sulphur, Molten |
|
|
111A60W1 |
| Sulphur Dioxide |
173.314 |
Non Flammable Gas |
105A200W
106A500X
110A500W |
| Sulphuric Acid (<51wt%) |
173.272 |
Corrosive |
111A60W5 |
| Sulphuric Acid (>51wt%, <65.25wt%) |
173.272 |
Corrosive |
111A60W2
(Interior Coated) |
| Sulphuric Acid (>65.25wt%) |
173.272 |
Corrosive |
111A60W2
111A100W2 |
| Sulphuric Acid & Nitric Acid Mixture
(containing not less than 10% sulphuric acid) |
173.267 |
Oxidizer |
111A60W2
111A100W2 |
| Sulphuric Acid, Fuming |
173.272 |
Corrosive |
111A60W2
111A100W2 |
| Sulphuric Acid, Methacrylic Acid &
Inhibitors Mixture |
173.245 |
Corrosive |
111A60W2
111A100W2 |
| Sulphuric Anhydride, Stabilized |
173.273 |
Corrosive |
111A60W2
111A100W2 |
| Sulphur Trioxide, Stabilized |
173.273 |
Corrosive |
111A60W2
111A100W2 |
Tank Car Specifications
| 105A200W |
Steel fusion-welded tank manway nozzle
Insulated
Top unloading arrangement required
Safety valve (150 psi)
Bottom outlet or washout prohibited |
106A500X
110A500W |
Multiple unit with removable steel uninsulated
tanks mounted on underframe. Tanks have fusion-welded longitudinal tank seam and
forge welded head seams. Each tank equipped with loading and discharge valve and
safety valve or vent set for pressure not exceeding 375 psi. Popular name is
"Ton Container". |
| 111A60W2 |
Steel fusion-welded tank without dome
Non-insulated or insulated
2% minimum outage
Gauging device
Top unloading arrangement required
Safety valve (35 psi) (required on certain commodities as specified by DOT) or safety vent
(60 psi)
Bottom outlet prohibited, bottom washout optional |
| 111A100W2 |
Same as 111A60W2 but with safety valve (75 psi)
(required on certain commodities as specified by DOT) or safety vent (100 psi) |
| 111A60W5 |
Steel fusion-welded tank without dome
Non-insulated or insulated
Rubber-lined tank
2% minimum outage
Gauging device
Top unloading arrangement required
Safety vent (60 psi)
Bottom outlet or washout prohibited |
North American Emergency Response Guide No. 137
Australia
Cargo Ship - Bulk
Sulphur
The following are guidelines for the safe handling of bulk
sulphur transported by ocean going cargo ships.
Hold Cleanliness
Must be thoroughly clean and washed with fresh water.
Hold should be lime washed on trimming plates and tank tops. Upper sections should
have sound coating of paint.
Weather Precautions
No special precautions. Can be worked in the rain.
Carriage
Seal hatches tightly. Remove ALL fuses serving holds and
adjacent spaces. Any hold ventilators should have spark arrestors. Pump bilge
wells regularly to prevent accumulation of water/acid solution.
Discharge
Normal grab discharge.
Clean Up
There is a possibility of dust explosions, especially after
discharge and during cleaning. It is strongly recommended that holds are washed out
with fresh water and NOT swept. Ensure that all residues are washed away and the
holds thoroughly dried. Wet dust or residues will form highly corrosive sulphurous
acid, which is extremely dangerous to personnel and will corrode steel.
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