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Strong Acid System - Valves
April 23, 2004
Introduction
A variety of valve types and materials are used throughout
the strong acid system. The corrosive nature of sulphuric acid requires that special
attention be paid to materials of construction to ensure long service life and reliable
operation.
Plug Valves
Plug valves are used for
isolation purposes and on/off service only. They
are available in sizes from ½ through to 18.
Sizes larger than 8 diameter are not normally used partly due to cost
and the increased flange-to-flange dimensions. For
isolation purposes, gate valves are more suitable in the larger sizes.
| Manufacturer |
XOMOX |
XOMOX |
DURCO |
DURCO |
| Model |
Tufline 067 |
Tufline 061 |
G4 |
T-41 |
| Type |
Sleeved |
Fully Lined |
Sleeved |
Fully Lined |
| Size Range |
½ to 18 |
½ to 8 |
½ to 18 |
½ to 8 |
| Body Material |
Ductile Iron
316 SS / A351 CF8M
Alloy 20 / A351 CN7M
CD4MCu |
Carbon Steel or Ductile Iron |
Ductile Iron
316 SS / A351 CF8M
Durimet 20 / A351 CN7M
CD4MCu/Durcomet 100
Durcomet 5 (High Si SS) |
Ductile Iron |
| Plug Material |
Ductile Iron
316 SS / A351 CF8M
Alloy 20 / A351 CN7M
CD4MCu |
Stainless Steel or Ductile Iron |
Ductile Iron
316 SS / A351 CF8M
Durimet 20 / A351 CN7M
CD4MCu/Durcomet 100
Durcomet 5 (High Si SS) |
Ductile Iron |
| Sleeve |
PTFE |
N/A |
PTFE |
N/A |
| Lining |
N/A |
PFA or FEP |
N/A |
PTFE |
| Connection |
150 lb Flanged |
150 lb Flanged |
150 lb Flanged |
150 lb Flanged |
| Wrench/Lever Operator |
½ to 4 |
½ to 4 |
½ to 4 |
½ to 4 |
| Gear Operator |
4 to 18 |
4 to 8 |
4 to 18 |
1" to 8" |
| |
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 |
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The selection of materials for the body,
plug and other wetted parts will depend on the service conditions.
Butterfly
Valves
Butterfly valves are used primarily for
flow control and regulation. The seat design will determine if the valve will
provide positive shutoff. A swing-thru seat design should not be used for isolation
as it will not provide positive shutoff.
| Manufacturer |
DURCO |
LEWIS |
XOMOX |
|
| Model |
BTV 2000 |
- |
Tufline |
|
| Type |
Fully Lined |
Metallic, Swing-Thru |
Metallic |
|
| Size Range |
2" to 24" |
4" to 24" |
3" to 48" |
|
| Body Material |
Ductile Iron (2" to
12")
Cast Steel (14" to 24") |
Lewmet |
Alloy 20 (1) |
|
| Disc Material |
DIPA-PFA encapsulated nickel
plated ductile iron |
Lewmet |
Alloy 20 (1) |
|
| Lining |
PTFE |
N/A |
N/A |
|
| Connection |
Lug or Wafer |
Wafer |
Lug or Wafer |
|
| Wrench/Lever Operator |
2" to 8" |
Consult Vendor |
Consult Vendor |
|
| Gear Operator |
2" to 24" |
Consult Vendor |
Consult Vendor |
|
| |
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(1) Other materials available, consult vendor.
The selection of materials for the body, disc and other
wetted parts will depend on the service conditions.
Gate Valves
Gate valves are used isolation
purposes. They are not designed for throttling service.
| Manufacturer |
LEWIS |
|
|
|
| Model |
|
|
|
|
| Type |
Double Disc |
|
|
|
| Size Range |
2" to 24" |
|
|
|
| Body Material |
Process Iron (A278 class 35)
Lewmet |
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|
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| Disc Material |
Lewmet |
|
|
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| Stem |
Alloy 20 |
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|
|
| Seat |
Lewmet |
|
|
|
| Handwheel |
Non-rising |
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|
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| Stem |
Rising |
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The selection of materials for the body, disc and other
wetted parts will depend on the service conditions.
Globe Valves
Globe valves are used flow control.
| Manufacturer |
LEWIS |
|
|
|
| Model |
|
|
|
|
| Port Type |
Parabolic |
|
|
|
| Size Range |
1/2" to 6" |
|
|
|
| Body Material |
Lewmet
Alloy 20 |
|
|
|
| Plug Material |
Lewmet |
|
|
|
| Stem |
Lewmet
Alloy 20 |
|
|
|
| Seat |
Lewmet |
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|
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The selection of materials for the body, plug and other
wetted parts will depend on the service conditions.
New Products
AVT (Advanced Valve
Technologies) is pleased to announce the launch of its new Sulphuric Acid Valve, able to
handle an unusually wide range of sulphuric acid duties. The new ANSI150 and PN16 valves,
based on a proprietary Novolac material technology, will accept duties in concentrations
from 1% to 99%, working at temperatures up to 190°F (90°C). This ability to handle a
wide range of concentrations in Sulphuric service is an exciting development for an
industry where extremely expensive exotic alloys struggle to cover a wide range of
concentrations whilst PTFE lined valves suffer problems due to liner failure and exterior
attack. Furthermore, the new AVT valves typically offer a 30% to 80% cost saving over
these alternative valves, and a 6 week manufacturing lead-time for project volumes -
compared to 15 weeks for some alloy materials. The new Sulphuric Acid Valve joins the
growing range of AVT products, already recognised for "class busting"
performance in Hydrochloric Acid and other corrosive media. Advanced Valve Technologies
(AVT) is the world leader in applying reinforced composite technologies to valves and
related products. Their range of 20 bar (300psi) rated full port ball and double offset
performance butterfly valves offer outstanding corrosion resistance, 60% weight savings
over metallic valves, outstanding pressure-temperature characteristics and a compelling
cost of ownership for applications in the Chemical, Offshore and Marine markets.
www.advalve.com
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