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DKL Engineering, Inc.
Handbook of Sulphuric Acid Manufacturing
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Acid Plant Database December 27, 2010
| Owner | Xstrata Nickel |
|
| Location | Longyear
Drive Falconbridge, Ontario Canada P0M 1S0 |
|
| Background |
Formerly Falconbridge Limited Formerly Falconbridge Nickel Mines Limited |
|
| Website | www.xstrata.com | |
| Plant | Sudbury Smelter | |
| Coordinates | 46º 34' 43" N, 80º 48' 7" W | |
| Type of Plant | Metallurgical | |
| Gas Source |
Nickel (2) Roaster, Electric Furnace |
|
| Hot Gas Cleaning | - | |
| Wet Gas Cleaning | Peabody Scrubber - (4) Primary WESP - 2 Secondary WESP | |
| Contact Section | Drying Tower - Blower - Cold HX (SS) - Inter HX (SS) - Hot HX (SS) - Bed 1 - Hot HX (TS) - Bed 2 - Inter HX (TS) - Bed 3 - 3/4 HX (SS) (air cooled) - Bed 4 - Cold HX (TS) - Tailgas HX (TS) - Absorber - Tailgas HX (SS) - Smelter Stack | |
| Plant Capacity | 1168 MTPD | |
| SA/DA |
Original: 3 SA 2008 - 4 SA (with installation of an interbed heat exchanger) |
|
| Status | Operating | |
| Year Built | 1978 | |
| Technology | MECS | |
| Contractor | Simon-Carves FENCO | |
| Equipment |
Blower Supplier: Allis Chalmers Delivery Year: Model: D48JR Quantity: 1 Flow Rate: 131334 CFM Pressure Rise: 7.587 psi (210" WC) Driver: Electric Motor |
|
| Remarks | 2010 - Drying Tower replaced with an Outotec designed tower. Wardrop provided engineering. | |
| Pictures | |
|
| General | The processing facilities operated by the Sudbury Smelter include a smelter and a sulphuric acid plant. The Sudbury Smelter smelts nickel-copper concentrate from the Sudbury and Raglan mines and processes custom feed materials. It is capable of producing 130,000 tonnes of nickel-copper matte annually. The smelter's electric furnace converts the mineral concentrate into a high-grade matte containing nickel, copper, cobalt and platinum group metals. The smelted and granulated matte is sent by rail to Quebec City, then shipped overseas to Falconbridge Nikkelverk in Norway for refining into pure metals. | |
| References | - | |
| News | November 24, 2010
January 22, 2010 - Xstrata Nickel cut production at its
Falconbridge smelter Thursday afternoon because the weather was causing an
inversion effect, where the plume is closer to the ground, said a
spokesperson from the Ministry of the Environment.
Kate Jordan said the ministry received three complaints from the public
about a sulphur haze over the Ramsey Lake area starting at about 3 p.m.
"Once we received complaints, we followed up first with Inco to ensure that
it wasn't anything that was happening at the smelter in Copper Cliff,"
Jordan said. Inco's plume,
however, was travelling away from the city, she said. "Then our environmental officer followed up with Xstrata and
they were already aware of the situation and had cut back operations,"
Jordan said. Jordan said
the weather conditions were causing an "inversion" where the plume is lower
than it would be normally.
"They do monitor for it. They know when they see that that condition is
going to be present, they cut back operation," Jordan said. Dominique Dionne, vice-president of corporate affairs at
Xstrata in Toronto, said the smelter was brought down when the problem
occurred. "We have systems that
tell us when there is an exceedance (in emissions) and we haven't had any of
that so far," she said. Jordan
said the ministry was in contact with Xstrata Thursday afternoon.
"Based on all the information that was provided by the company in our
discussions with them, we don't have any immediate concerns for impacts to
the environment or to public health," Jordan said. |
|
MTPD - Metric Tonne per Day
STPD - Short Ton per Day
MTPA - Metric Tonne per Annum STPA - Short Ton per
Annum
SA - Single Absorption
DA - Double Absorption
* Coordinates can be used to
locate plant on Google Earth