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Sulphuric Acid on the WebTM Technical Manual DKL Engineering, Inc.

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Sulphuric Acid on the Web

Introduction
General
Equipment Suppliers
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Instrumentation
Industry News
Maintenance
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Used Plants
Intellectual Propoerty
Acid Plant Database
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Library

Technical Manual

Introduction
General

Definitions
Instrumentation
Plant Safety
Metallurgial Processes
Metallurgical
Sulphur Burning
Acid Regeneration
Lead Chamber
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Gas Cleaning
Contact
Strong Acid
Acid Storage
Loading/Unloading

Transportation
Sulphur Systems
Liquid SO2
Boiler Feed Water
Steam Systems

Cooling Water
Effluent Treatment
Utilities
Construction
Maintenance
Inspection
Analytical Procedures
Materials of Construction
Corrosion
Properties
Vendor Data

DKL Engineering, Inc.

Handbook of Sulphuric Acid Manufacturing
Order Form
Preface
Contents
Feedback

Sulphuric Acid Decolourization
Order Form
Preface
Table of Contents

Process Engineering Data Sheets - PEDS
Order Form
Table of Contents

Introduction

Bibliography of Sulphuric Acid Technology
Order Form

Preface
Contents

Sulphuric Acid Plant Specifications
 

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Acid Plant Database January 10, 2011

Owner Rhodia, Inc.

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Location

1275 Airline Highway
Baton Rouge, Louisiana
USA  70805

Background The facility has been in operation since 1926 
Website www.rhodia.com   
www.rhodia-eco-services.com
Plant Unit No. 1 Unit No. 2
Coordinates* 30° 30' 34" N, 91° 11' 14" W 30° 30' 36" N, 91° 11' 5" W
Type of Plant Acid Regeneration Acid Regeneration
Sulphur Burning
Gas Source Alkylation Spent Acid Alkylation Spent Acid
Elemental Sulphur
Plant Capacity 700 MTPD
900 MTPD (increase allowed by consent decress) 
1500 MTPD
1900 MTPD (increase allowed by consent decress) 
SA/DA - -
Emissions

SO2: 1.9 lb/ton (Long-Term Limit as per Consent Decree)
        3.0 lb/ton (Short-Term Limit as per Consent Decree)
Acid Mist: 0.15 lb/ton
Scrubber designed to remove 95% of SO2

SO2: 2.2 lb/ton (Long-Term Limit as per Consent Decree)
        3.0 lb/ton (Short-Term Limit as per Consent Decree)
Acid Mist: 0.15 lb/ton
Scrubber designed to remove 95% of SO2

Status - -
Year Built  1953 1968 
Technology Scrubber: Acid Engineering and Consulting   Scrubber: Acid Engineering and Consulting 
Contractor - -
Remarks -

Dec 2007: New absorber tower installed

Permits Consent Decree
Effective Date: May 1, 2012
Consent Decree
Effective Date: January 1, 2011
Louisiana Department of Environmental Quality
Facility ID: LAD 008161234
Title V Permit
Permit No. Issue Date Expiry Date Date Modified
0840-00033-V1 March 14, 2007 - -
- - - -
Pictures    
General Site also treats hazardous wastes
References Louisiana Department of Environmental Quality permit 0840-00033-V1
News January 7, 2011 - A sulfur dioxide and sulfur trioxide leak reported at the Rhodia plant on Airline Highway Friday morning has been contained and has not produced any off site impact, a Rhodia spokesman said.   The leak came out of a production unit at the plant but was contained and sealed quickly, spokesman David Klucsik said.  The plant, at 1275 Airline Highway, is a sulfuric acid manufacturing and recycling plant, Klucsik said.  The leaks occurred at 8 a.m. and lasted for three to five minutes, Klucsik said.   There were no injuries and an investigation is underway to figure why the leaks occurred.  The production unit involved was shut down and will remain closed until the investigation is complete, Klucsik said.

November 3, 2009 - One of Baton Rouge's major chemical companies has been hit by a strike that appears to have surprised the company.   Members of teamsters union "Local 5" have high visibility for their walkout since the Rhodia Plant they're striking is right along U.S. 190 as it enters Baton Rouge from the old river bridge.  Rhodia deals with "hot" chemicals, such as sulphuric acid. Rhodia said it's moving non-union management personnel into position to keep the plant running, but the teamsters represent more than half the plant work force.   The teamsters say they've been offered a three percent pay raise over three years, but Rhodia will deduct future increases in health insurance premiums from those raises.  

http://www.wafb.com/Global/story.asp?S=11434874

MTPD - Metric Tonne per Day           STPD - Short Ton per Day
MTPA - Metric Tonne per Annum      STPA - Short Ton per Annum
SA - Single Absorption
DA - Double Absorption
  

* Coordinates can be used to locate plant on Google Earth