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DKL Engineering, Inc.
Handbook of Sulphuric Acid Manufacturing
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Sulphuric Acid
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Preface
Contents
Acid Plant Database October 10, 2009
| Owner |
Mosaic Company Mosaic Fertilizer, LLC |
|
| Background | Formerly Mulberry Phosphates, Inc. | |
| Location | State Road 60
- East of Mulberry Mulberry, Polk County, Florida |
|
| Website | www.mosaicco.com | |
| Plant | Mulberry | |
| Coordinates* | 27° 53' 16" N, 81° 56 '49" W | |
| Type of Plant | Sulphur Burning | |
| Gas Source | Elemental Sulphur | |
| Plant Capacity | 1700 STPD | |
| SA/DA | DA | |
| Emissions |
SO2: 4 lb/ton, 283.3 lb/h Acid Mist: 0.15 lb/ton, 10.6 lb/h NOx: 0.12 lb/ton, 15.0 lb/h, 65.7 ton/a Opacity: < 10% |
|
| Status | - | |
| Year Built | - | |
| Technology | - | |
| Contractor | - | |
| Remarks | - | |
| Pictures | ![]() |
|
| General | - | |
| References | - | |
| News |
October 10, 2009 - Mosaic Fertilizer agreed this week to give up
its permit for a now-closed sulfuric acid production plant in Mulberry in
partial settlement of a Clean Air Act action filed in federal court in New
Orleans. It did not, as the Associated Press erroneously reported, agree to
close its Bartow chemical plant, which remains in operation. The confusion,
according to Russell Schweiss, public affairs manager for Mosaic, came from
a reference to the Mulberry plant as being “near Bartow.” Mosaic shut down
the Mulberry plant in 2008, Schweiss said. Mosaic, which has its corporate
headquarters in Plymouth, Minn., is the last phosphate company still
operating in Polk County. In the settlement, the company agreed to spend
about $30 million to improve air pollution controls at its sulfuric acid
plant near Baton Rouge, La., as well as to give up its permit for the
Mulberry plant. Since that plant is closed, the settlement has no effect on
any Mosaic opertions in Florida, Schweiss said. He said the upgrades at
the Louisiana plant will include state-of-the-art scrubbers to capture
sulfur dioxide emissions. The agreement also requires Mosaic to pay a $2.4
million civil penalty. Sulfur dioxide is emitted in the production of
sulfuric acid, and in sufficient concentrations, can cause respiratory
problems. October 5, 2009
- Plymouth-based fertilizer giant Mosaic reported sharply lower profits for
the first quarter amid a global sales slowdown of crop nutrients. In a
release issued after trading closed Monday, the company reported sales of
$1.46 billion, or 66 percent below last year's first quarter sales of $4.32
billion. Earnings of $100.6 million for the quarter ending Aug. 31 were 92
percent below last year's $1.18 billion and amounted to 23 cents per share.
Analysts had expected earnings of 35 cents per share on sales of $1.54
billion. Sharp increases in fertilizer costs beginning last year,
along with falling prices for some key agriculture commodities and the
global recession, have thrown fertilizer sales into a tailspin. Mosaic's
industry rival, PotashCorp. of Saskatchewan, Inc., has scaled back its
financial guidance several times this year. Mosaic, which
produces fertilizer ingredients potash and phosphate, earlier this year
declined to issue guidance "until market conditions normalize" on
significant aspects of its business, including potash sales volumes and
selling price. Cargill, the agribusiness titan and majority
owner of Mosaic, warned in August that earnings had dropped at Mosaic. That
same month, Mosaic officials said potash sales had fallen 35 to 40 percent,
and phosphate sales were off 15 to 20 percent. The company's long-term
outlook remains positive because global demand for food, and thus the
fertilizer needed to grow it, remains strong and rising. Projections of both
population and calorie consumption show that farmers around the world must
sharply increase their production to feed the planet. "Phosphate
fundamentals have improved," said James T. Prokopanko, company president and
CEO. "The potash market is evolving and we expect strong demand in calendar
year 2010 for both nutrients." |
|
MTPD - Metric Tonne per Day
STPD - Short Ton per Day
MTPA - Metric Tonne per Annum STPA - Short Ton per
Annum
SA - Single Absorption
DA - Double Absorption
* Coordinates can be used to
locate plant on Google Earth