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Sulphuric Acid on the WebTM Technical Manual DKL Engineering, Inc.

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Sulphuric Acid on the Web

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Handbook of Sulphuric Acid Manufacturing
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Preface
Contents
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Sulphuric Acid Decolourization
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Preface
Table of Contents

Process Engineering Data Sheets - PEDS
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Introduction

Bibliography of Sulphuric Acid Technology
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Preface
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Sulphuric Acid Plant Specifications
 

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Acid Plant Database  October 21, 2025

Owner

Industries Chimiques du Sénégal (I.C.S.)

  ICS-Logo.gif (6800 bytes)

Location

Darou Khoudoss
BP 3835

Senegal

Background

1957 - Founding of the Compagnie Sénégalaise des Phosphates de TAÏBA (CSPT)
1976 - Founding of the Société des Industries Chimiques du Sénégal (ICS).
1984 - Startup of the first phosphoric acid plant at ICS
1996 - ICS - CSPT merger - takeover: establishment of the ICS Group
2001 - Startup of the second phosphoric acid production unit

2014 - ICS acquired by Indorama www.indorama.com
78% - Indorama Holdings B.V.
15% - Government of Sengal
6.78% - IFFCO
0.22% - Government of India

Website

www.ics.sn 

Plant Darou 1 Darou 2 Darou 3
Coordinates* 15° 5' 52" N, 16° 50' 59" W 15° 5' 52" N, 16° 50' 53" W -
Type of Plant Sulphur Burning Sulphur Burning Sulphur Burning
Gas Source Elemental Sulphur Elemental Sulphur Elemental Sulphur
Plant Capacity 3000 MTPD 3000 MTPD 700 MTPD
SA/DA - - -
Status Operating Operating Planned
Year Built 1984 2001 -
Technology Krebs and Cie Krebs-Spiechim/Technip -
Contractor -

Chemoprojekt - Detail design of piping and mechanical part, civil part, electrical part and steel structure plant.

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Remarks 2 TGs 1 TG -
Pictures      
General Industries Chimiques du Senegal (ICS) is the largest producer of phosphate fertilizer products in Sub-Saharan Africa. Indorama acquired ICS in 2014. The company began mining of phosphate rock in 1960 and production of phosphoric acid in 1984. ICS is the largest industrial complex in Senegal and consists of three sites. The mine site is located 100 km from the capital of Dakar and has extensive reserves of high quality phosphate ore. The phosphoric acid plants are located in Darou and have a production capacity of 600,000 tons per year. The downstream fertilizer plant is located in Mbao, which is close to Dakar. The fertilizer plant can produce 250,000 tons per year of DAP and NPK products. ICS has well integrated logistics, including access to the railway system, its own fleet of locomotives and wagons, and dedicated berth at Dakar port. ICS exports the majority of its phosphoric acid to India, while it sells its fertilizer products in West Africa and international markets.
References -
News October 13, 2025 - Singapore-based Indorama Group, through its local subsidiary Industries Chimiques du Sénégal (ICS), has signed a memorandum of understanding with Senegal’s Investment and Major Projects Promotion Agency (APIX) for a $210 million investment program, according to a report by the local media outlet APS.  The investment plan, finalized during the Senegal Investment Forum held on October 7-8, will be implemented over three years, from 2025 to 2028. The 126 billion CFA franc program will finance projects aimed at strengthening Senegal’s phosphate industry, ICS management said.  The company plans to upgrade its Mbao fertilizer plant to raise annual NPK and DAP production capacity to 400,000 tons, up from the current 250,000 tons. The program also includes the construction of a Single Super Phosphate (SSP) unit with a capacity of 350,000 tons per year. In addition, ICS will expand phosphoric acid production at its Darou facilities to 660,000 tons annually and build a sulfuric acid plant with a daily production capacity of 700 tons.   These projects represent a major expansion of ICS’s fertilizer production capacity. The increased output could allow Indorama to capture a larger share of Senegal’s fertilizer market, which is expected to grow in the coming years.  Data from the National Agency for Statistics and Demography (ANSD) show that Senegal imported an annual average of about 126,484 tons of fertilizer, valued at nearly 55.1 billion CFA francs ($97.4 million), between 2020 and 2024. The country’s fertilizer use rate remains one of the lowest in West Africa.  In 2022, Senegal’s fertilizer application rate was estimated at 8.5 kg per hectare of arable land — about three times lower than the sub-Saharan African average of 18.5 kg, and six times below the 50 kg target set by the African Union at the 2006 Abuja Fertilizer Summit.  According to the International Fertilizer Development Center (IFDC), Senegal’s apparent fertilizer consumption averaged 164,000 tons between 2018 and 2022, with NPK accounting for 50%, urea for 30%, DAP for 7%, and potassium muriate for 3%.  In line with the 2024 Nairobi Declaration on Fertilizer and Soil Health, Senegal, along with other participating African nations, has committed to tripling national production and distribution of certified organic and inorganic fertilizers by 2034 to improve access and affordability for smallholder farmers.

MTPD - Metric Tonne per Day          STPD - Short Ton per Day
MTPA - Metric Tonne per Annum      STPA - Short Ton per Annum
SA - Single Absorption
DA - Double Absorption
 

* Coordinates can be used to locate plant on Google Earth