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DKL Engineering, Inc.
Handbook of Sulphuric Acid Manufacturing
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Acid Plant Database February 2, 2012
| Owner | Foskor Richards Bay |
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| Location |
Richards Bay South Africa |
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| Background |
1970’s - Triomf Fertilizer establishes fertilizer production at Richards Bay |
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| Website | www.foskor.co.za | |||
| Plant | Plant A | Plant B | Plant C | |
| Coordinates* | 28° 46' 21" S, 32° 2' 6" E | 28° 46' 19" S, 32° 2' 7" E | 28° 46' 17" S, 32° 2' 8" E | |
| Type of Plant | Sulphur Burner | Sulphur Burner | Sulphur Burner | |
| Gas Source | Elemental Sulphur | Elemental Sulphur | Elemental Sulphur | |
| Plant Capacity |
Original: 1650 MTPD Upgraded: 1800 MTPD |
Original: 1650 MTPD Upgraded: 1800 MTPD |
2722 MTPD (3000 STPD) | |
| SA/DA | - | - | DA | |
| Status | Operating | Operating | Operating | |
| Year Built | 1970's | 1970's | 2002 | |
| Technology | MECS | MECS | MECS | |
| Contractor | - | - |
Sulphos - Joint venture formed between: |
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| Remarks | - |
- |
- |
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| Pictures | ||||
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| General |
As one of the world’s largest producers of phosphate and phosphoric
acid, Foskor is proudly South African, but internationally focused. At
Foskor, we are determined to unlock value for all our stakeholders through
the profitable, responsible and sustainable beneficiation of phosphates for
local and international markets. 2002 Expansion The Indian Ocean Fertiliser Company (IOF), a subsidiary of Foskor, received final approval in 1999 to expand its Richards Bay-based phosphoric acid and granular fertiliser production plant. IOF believes that the expansion will raise the plant turnover from $120 million to $217 million. The IOF plant produces phosphoric acid mainly for export. As well as the actual fertiliser plant itself, the project also requires the construction of raw materials storage, conveyor systems, the export tank farm and utilities. The project will take place on a brown-field site where the new facilities will be accommodated. This will require some early site works to institute a re-routing of services and the demolition of certain existing site facilities. The upgrade meets the KwaZulu-Natal Department of Traditional and Environmental Affairs' environmental approval conditions. According to the company, the expansion had been necessitated by IOF's inability to meet demands from its growing list of international customers. IDC funding would result in a 77% increase in IOF's production capacity. The expansion project will increase Indian Ocean Fertilizer's present production capacity of 450,000 tons of phosphate per annum by 330,000 tons to around 780,000 tons per annum of phosphate. Various services and utilities are being constructed and in some cases existing facilities are being moved or demolished to make way for the new plant. The following facilities are being constructed: a sulphuric acid plant with a capacity of 3,000 tons per day. A phosphoric acid plant with a capacity of 11,000 tons per day. Work is also being done on related infrastructure and utilities. |
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| References | - | |||
| News |
January 25, 2012
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Strong winds in Richards Bay have forced the
immediate shut down of Foskor's sulphuric acid plant, over fears that one of
its massive smoke stacks may collapse.
The company's Karen Smith says management
was notified that a sulphuric stack was swaying more than usual at around
9am.
As a precautionary measure they evacuated
employees at the plant off the John Ross Highway, leaving only emergency
staff on duty.
Smith says the company also asked municipal
emergency services to cordon off the road around Foskor and re-direct
traffic going to neighbouring companies.
“The worst case scenario was that the
people in Richards Bay and those surrounding the Foskor plant could probably
see very low cloud cover, and they could possibly smell - there was an odour
being emitted. But there's actually no real gases being emitted, the plant
was completely shut down and there is no immediate danger of any
environmental risk or health risk to the community or to Richards Bay at
this point in time," she said.
She says the plant will remain closed until
the wind subsides and when they're 100 percent certain there is no risk of
harmful emissions.
According to the company's website, Foskor
is one of the world's largest producers of phosphate and phosphoric acid.
November 25, 2010 |
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MTPD - Metric Tonne per Day
STPD - Short Ton per Day
MTPA - Metric Tonne per Annum STPA - Short Ton per
Annum
SA - Single Absorption
DA - Double Absorption
* Coordinates can be used to
locate plant on Google Earth