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| Sulphuric Acid on the WebTM | Technical Manual | DKL Engineering, Inc. |
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Acid Plant Database August 27, 2021
| Owner | Abu Zaabal Fertilizer & Chemical Company (AZFC) |
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| Location | El Maahd road Abu Zaabal Qulubia Governorate Egypt |
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| Background |
1947 - Operations began Owned by Polyserve Fertilizers and Chemicals Group Abu Zaabal Fertilizer and Chemical Factory was established in 1974 to manufacture all kinds of phosphate fertilizers and chemicals. In 2002 the factory was privatized and acquired by Polyserve Fertilizers & Chemicals Company.  |
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| Website | www.polyservegroup.com | |
| Plant | Plant No. 6 | Plant No. 7 |
| Coordinates* | 30° 16' 34" N, 31° 22' 45" E | 30° 16' 42" N, 31° 22' 46" E |
| Type of Plant | Sulphur Burning | Sulphur Burning |
| Gas Source | Elemental Sulphur | Elemental Sulphur |
| Plant Capacity |
Design: 620 MTPD Operating: 640 MTPD |
Design: 1250
MTPD Operating: 1400 MTPD |
| SA/DA | DA | DA |
| Emissions |
SO2: <600
mg/m3 SO3/Acid Mist: <35 mg/m3 |
<600 mg/m3 |
| Status | Operating | Operating |
| Year Built | 1984 | 2009 |
| Technology | Ugine-Kuhlmann France | ENFI (China) |
| Contractor | Davy McKee | - |
| Remarks | Revamp - Started in 2015 - New high-efficiency towers, UniFlo distributors - MECS GEAR catalyst - ZeCor acid piping - Repair of main blower - Cold Interpass HX re-tubing - New demin water plant - Budget: USD 6.5 million |
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| Pictures |
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Plant Revamp 
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| General | The fertilizer production facility, located in El Sebaaeya district of Edfu, produces single superphosphate and triple superphosphate at a combined capacity of 1,600 MT/day. The facility resides on a 350,000 sq m plot area and is divided into two zones. The first comprises fertilizer production and auxiliary facilities stretching over a total expanse of 207,000 sq m. The second is reserved for future production of sulfuric acid. Ideally located 500 m away from the Nile River banks, the facility is assured of a secure water supply source that is vital for its industrial/domestic uses and cost-effective operations. | |
| References | Fertilizer International, Number 502, May/June 2021, pp. 18-20 | |
| News | - | |
MTPD - Metric Tonne per Day
STPD - Short Ton per Day
MTPA - Metric Tonne per Annum STPA - Short Ton per
Annum
SA - Single Absorption
DA - Double Absorption
* Coordinates can be used to
locate plant on Google Earth
