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DKL Engineering, Inc.
Handbook of Sulphuric Acid Manufacturing
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Acid Plant Database October 6, 2011
Owner | Paladin (Africa) Limited | |
Location |
Northern Malawi 52 km west of Karonga |
|
Background |
Wholly owned subsidiary of Paladin Energy Limited
Ownership:
1980’s – Central Electricity Generating Board of Great Britain (CEGB)
discovered the uranium deposit |
|
Website | www.paladinenergy.com.au | |
Plant | Kayelekera Uranium Mine | |
Coordinates* | 9° 59' 43" S, 33° 42' 4" E (site) | |
Type of Plant | Sulphur Burning | |
Gas Source | Elemental Sulphur | |
Plant Capacity | 200 MTPD | |
SA/DA | DA | |
Emissions | - | |
Status | Operating | |
Year Built | 2009 | |
Technology | Outotec | |
Contractor | E+PC Engineering & Projects Company | |
Remarks | Plant was supplied skid mounted | |
Pictures | ![]() ![]() ![]() ![]() ![]() |
|
General | - | |
References | - | |
News |
October 3, 2011
- Paladin Energy Ltd advises that the Kayelekera Mine
processing plant has been shut down temporarily to allow replenishment of
necessary operational sulphuric acid inventories. As previously announced on
the 7th and 16th of September the acid plant has been undergoing remedial
repair work made necessary due to localised ground movement and will have an
earlier than previously planned re-start. To prepare the acid plant for this
start- up, a minimum of 1,600 tonnes of free
acid is required to facilitate the recommencement of this facility.
The early restart of the acid plant is regarded as a positive outcome,
however, it is not possible to run the processing plant and at the same time
restore acid stocks to sufficient levels with delays in recent acid
deliveries to site. The shutdown of the processing plant will allow required
acid stocks to be restored for the earlier start-up of the acid plant.
The acid plant is now expected to commence production on the 7th October,
one week ahead of schedule. The uranium processing plant will then come back
on line approximately 7 days later when the acid plant achieves its
nameplate production of 230 tonnes per day and replenishes inventories.
The processing plant has been running well since the September announcements
were made, with leach recovery averaging 85%, resin-in-pulp (RIP) recovery
averaging 97% and overall recovery averaging 81%. No further delays are
expected once required acid production is re-established. 2009 - The ramp-up phase is progressing well to date and the ramp-up schedule is being maintained with nameplate production anticipated to be reached by January 2010. The plant has demonstrated full capability to operate throughout its flowsheet and mineralised ore was introduced into the circuit with the first drummed product produced in mid April. Inline with the original schedule, sulphuric acid is currently being trucked to site and stored in the completed bulk acid storage facility for use until the sulphuric acid plant becomes fully operational in late June 2009. |
MTPD - Metric Tonne per Day
STPD - Short Ton per Day
MTPA - Metric Tonne per Annum STPA - Short Ton per
Annum
SA - Single Absorption
DA - Double Absorption
* Coordinates can be used to
locate plant on Google Earth