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Sulphuric Acid on the WebTM Technical Manual DKL Engineering, Inc.

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Sulphuric Acid on the Web

Introduction
General
Equipment Suppliers
Contractor

Instrumentation
Industry News
Maintenance
Acid Traders
Organizations
Fabricators
Conferences

Used Plants
Intellectual Propoerty
Acid Plant Database
Market Information
Library

Technical Manual

Introduction
General

Definitions
Instrumentation
Plant Safety
Metallurgial Processes
Metallurgical
Sulphur Burning
Acid Regeneration
Lead Chamber
Technology
Gas Cleaning
Contact
Strong Acid
Acid Storage
Loading/Unloading

Transportation
Sulphur Systems
Liquid SO2
Boiler Feed Water
Steam Systems

Cooling Water
Effluent Treatment
Utilities
Construction
Maintenance
Inspection
Analytical Procedures
Materials of Construction
Corrosion
Properties
Vendor Data

DKL Engineering, Inc.

Handbook of Sulphuric Acid Manufacturing
Order Form
Preface
Contents
Feedback

Sulphuric Acid Decolourization
Order Form
Preface
Table of Contents

Process Engineering Data Sheets - PEDS
Order Form
Table of Contents

Introduction

Bibliography of Sulphuric Acid Technology
Order Form

Preface
Contents

Sulphuric Acid Plant Specifications
 

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Acid Plant Database  April 30, 2025

Owner BASF

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Location Ludwigshafen
Germany
Background  
Website www.basf.com 
Plant Plant No. 1
B 517
Plant No. 2 Plant No. 3
Oleum Plant
Plant No. 4
Coordinates  49° 30' 22" N,  8° 25' 57" E  49° 30' 24" N, 8° 25' 55" E  49° 30' 28" N, 8° 25' 55" E  49° 30' 29.5" N, 8° 25' 54" E
Type of Plant Acid Regeneration - Sulphur Burning -
Gas Source Spent Acid
Elemental Sulphur
- Elemental Sulphur -
Plant Capacity - - - -
SA/DA 2/2 DA
99.6% conversion
- 3/1 DA
99.96% conversion
-
Emissions < 50 ppm SO2 - <40 ppm SO2 -
Status Operating - Operating -
Year Built - - - -
Technology - - - -
Contractor - - - -
Remarks - - Production: 96% H2SO4
Steam: 40 barG
-
Pictures
General First sulphuric acid plant at this site built in 1866
References -
News April 29, 2025 - BASF will expand its production capacity for semiconductor-grade sulfuric acid (H2SO4), which is an essential ultra-pure chemical. The new production facility at its Ludwigshafen site in Germany will feature cutting-edge purity capabilities to serve growing demand for advanced semiconductor chip manufacturing across Europe. Operations are expected to start by 2027, coinciding with the capacity expansion of key customers. The BASF investment will be in a high double-digit million-euro range.  With several new chip manufacturing plants being constructed or expanded in Europe, there is an increasingly strong demand for high-quality and high-purity semiconductor-grade chemicals, such as sulfuric acid. This need has been accelerated by a close cooperation partner of BASF, who is currently building a new chip production plant in Europe. These chips are used in automotive, mobile communications and AI chip applications. BASF is investing in the semiconductor chemical value chain based on mutual long-term customer-supplier commitments with its strategic partners.  This expansion will greatly enhance supply chain reliability for BASF’s partners by ensuring a dependable and consistent supply of high-quality semiconductor-grade sulfuric acid produced locally.  Located at the heart of BASF’s integrated chemical production site in Ludwigshafen, the state-of-the-art production plant, backed by rigorous quality control measures, will ensure that customers receive chemicals of exceptional purity and quality, necessary for advanced semiconductor manufacturing processes. Additionally, production in proximity to key customer operations allows BASF to better meet their needs, providing prompt support and minimizing lead times.  Anup Kothari, member of the Board of Executive Directors of BASF SE, responsible for the Dispersions & Resins division, commented: “We are proud to have earned the trust of key players in the semiconductor sector and to serve them as their partner of choice in establishing the future supply chain for advanced semiconductor materials in Europe. This strategic move underscores BASF’s commitment to supporting the growth of the advanced semiconductor industry in Europe while further leveraging the Ludwigshafen Verbund site.”

MTPD - Metric Tonne per Day           STPD - Short Ton per Day
MTPA - Metric Tonne per Annum      STPA - Short Ton per Annum
SA - Single Absorption
DA - Double Absorption
 

* Coordinates can be used to locate plant on Google Earth