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DKL Engineering, Inc.
Handbook of Sulphuric Acid Manufacturing
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Preface
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Acid Plant Database February 17, 2011
| Owner | Tronox Pigments (Savannah), Inc. |
|
| Location | 1
Kerr-McGee Road Savannah, Georgia USA 31401 |
|
| Background |
Formerly - American Cyanamid 1985 - Kemira Oyj purchases plant 2000 - Kerr-McGee Pigments (Savannah), Inc. purchases plant from Kemira 2006 - Tronox spun off from Kerr-McGee |
|
| Website | www.tronox.com | |
| Plant | Savannah Plant | |
| Coordinates* | 32° 4' 59" N, 81° 1' 36" W | |
| Type of Plant | Sulphur Burning | |
| Gas Source | Elemental Sulphur | |
| Plant Capacity |
40 ton/h (permitted) 350,400 ton/a |
|
| SA/DA | DA | |
| Emissions |
SO2: 4 lb/ton Acid Mist: 0.15 lb/ton Opacity: < 10% |
|
| Status | Operating | |
| Year Built | 1975 | |
| Technology | Monsanto (MECS) | |
| Contractor | - | |
| Remarks | - | |
| Pictures | ![]() |
|
| General | Tronox Incorporated, the world’s third-largest producer and marketer of titanium dioxide pigment, holds a 12% market share and serves customers in 100 countries. The Savannah facility was acquired in 2000 to serve customers in the Americas and worldwide. The facility is located on a 1,600-acre site and includes a titanium dioxide pigment plant that uses the company's proprietary chloride process. The site also includes a sulfuric acid plant. | |
| Reference | Georgia Air Permit No. 2816-051-0008-V-03-0 | |
| News | February 17, 2011 - A bankruptcy
court has approved a plan for Oklahoma City-based chemical company Tronox to
exit bankruptcy, although the Savannah facility is not part of that plan,
the company said. Instead, the
Savannah plant has been transferred to a trustee appointed by the U.S.
Bankruptcy Court until a buyer can be found, according to Tronox corporate
spokesman Robert Gibney. The
majority of the 30 workers still at the former titanium dioxide facility and
still-active sulfuric acid plant located off East President Street are
expected to remain employees of the trust until a buyer can be found, Gibney
said. While a number of former
Tronox facilities are being transferred to a trust to oversee environmental
clean-up operations, the Savannah plant is different in that it still has
ongoing operations, albeit on a much smaller scale, Gibney said. In 2007,
the Savannah facility - which included both titanium dioxide pigment and
sulfuric acid plants - had 270 employees, generated $25 million in annual
payroll and was the largest single customer of Georgia Power in Savannah.
In 2008, demand for titanium dioxide - a whitener/brightener used in paint,
plastics, paper and hundreds of other applications - began to drop as the
worldwide economy foundered. In December of that year, the company
furloughed 35 local employees and, in early 2009, Tronox filed for Chapter
11 bankruptcy protection. By March 2009, the company had furloughed more
than half its remaining work force because of what it called "a sudden and
unprecedented drop in global demand for our product." Tronox emerges from
the two-year bankruptcy a much smaller company, with three titanium dioxide
plants - in Mississippi, Australia and the Netherlands - and one plant in
Henderson, Nev., that produces electrolytic, battery-active manganese
dioxide, primarily intended for use in alkaline batteries, Gibney said.
The Savannah plant has survived several incarnations over the years. Tronox
was spun off in 2006 from Kerr-McGee, which purchased the plant in 2000 from
Kemira Pigments, which bought the plant from American Cynamide in 1985.
http://savannahnow.com
January 22, 2011 - Tronox Pigments
Inc. is expected to emerge from bankruptcy within the next few weeks - but
without its Savannah facility, which will be transferred to a trustee
appointed by the U.S. Bankruptcy Court.
The majority of the 30 workers still at the former titanium dioxide facility
and still-active sulfuric acid plant located off East President Street are
expected to remain employees of the trust until a buyer can be found, Tronox
corporate spokesman Robert Gibney said Friday.
While a number of former Tronox facilities are being transferred to a trust
to oversee environmental cleanup operations, the Savannah plant is different
in that it still has ongoing operations, albeit on a much smaller scale,
Gibney said. In 2007, the
Savannah facility - which included both titanium dioxide pigment and
sulfuric acid plants - had 270 employees, generated $25 million in annual
payroll and was the largest single customer of Georgia Power in Savannah.
In 2008, demand for titanium dioxide began to drop as the worldwide economy
foundered. In December of that year, the company furloughed 35 local
employees and, in early 2009, Tronox filed for Chapter 11 bankruptcy
protection. By March 2009, the
company had furloughed more than half its remaining work force because of
what it called "a sudden and unprecedented drop in global demand for our
product." That product is
titanium dioxide, a whitener/brightener used in paint, plastics, paper and
hundreds of other applications.
Tronox will emerge from the two-year bankruptcy a much smaller company, with
three titanium dioxide plants - in Mississippi, Australia and the
Netherlands - and one plant in Henderson, Nev., that produces electrolytic,
battery-active manganese dioxide, primarily intended for use in alkaline
batteries, Gibney said. The
Savannah plant has survived several incarnations over the years. Tronox was
spun off in 2006 from Kerr-McGee, which purchased the plant in 2000 from
Kemira Pigments, which bought the plant from American Cynamide in 1985. March 4, 2009 - Citing an "unprecedented sudden and dramatic downturn in projected sales," Tronox Pigments Inc. has put its more than 200 local employees on notice that "significant permanent layoffs may become necessary" at the company's Savannah plant as early as June. In an internal memo obtained by the Savannah Morning News, the company also indicated that additional temporary layoffs may become necessary in the near term. Tronox, the world's third-largest producer and marketer of titanium dioxide pigment, furloughed some 35 Savannah employees in December, less than a month before the company filed for Chapter 11 bankruptcy protection. January 13, 2009 - Tronox Inc. (OTC: TROXA, TROXB) announced Monday that it is seeking bankruptcy protection. Tronox, the world's third-largest maker of the whitening pigment titanium dioxide, has a facility in Savannah. "After careful evaluation of all strategic alternatives, we have concluded that a Chapter 11 filing is the best way to address the company's debt, in particular its legacy liabilities," said Dennis Wanlass, Tronox chairman and chief executive officer. When Tronox spun off from Kerr McGee in 2006, it inherited environmental remediation and litigation costs that it was required to assume at the time of the spinoff. These liabilities are an obstacle to Tronox's financial stability and success. "We want to assure customers, suppliers and employees that our operations are continuing without interruption, and during the restructuring period, we will remain focused on continuing to provide customers with quality products and unsurpassed service." The company has taken steps to ensure the continued supply of goods and services to its customers, with a commitment for up to $125 million in new debtor-in-possession financing from its existing lending group led by Credit Suisse. The company said it is using those funds to continue its restructuring plan and to pay vendors. It has also requested court approval to continue to pay employees in the same manner as before the filing with no disruption, and it expects the request to be granted as part of the court's "first day" orders. The Savannah site has 214 active employees and 35 who were put on furlough in December. Tronox employs 1,800 people companywide and doesn't anticipate any layoffs. The bankruptcy filing doesn't include Tronox's operations outside of the U.S., which are based in Australia, Germany and the Netherlands. |
|
MTPD - Metric Tonne per Day
STPD - Short Ton per Day
MTPA - Metric Tonne per Annum STPA - Short Ton per
Annum
SA - Single Absorption
DA - Double Absorption
* Coordinates can be used to
locate plant on Google Earth