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Sulphuric Acid on the WebTM Technical Manual DKL Engineering, Inc.

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Sulphuric Acid on the Web

Introduction
General
Equipment Suppliers
Contractor

Instrumentation
Industry News
Maintenance
Acid Traders
Organizations
Fabricators
Conferences

Used Plants
Intellectual Propoerty
Acid Plant Database
Market Information
Library

Technical Manual

Introduction
General

Definitions
Instrumentation
Plant Safety
Metallurgial Processes
Metallurgical
Sulphur Burning
Acid Regeneration
Lead Chamber
Technology
Gas Cleaning
Contact
Strong Acid
Acid Storage
Loading/Unloading

Transportation
Sulphur Systems
Liquid SO2
Boiler Feed Water
Steam Systems

Cooling Water
Effluent Treatment
Utilities
Construction
Maintenance
Inspection
Analytical Procedures
Materials of Construction
Corrosion
Properties
Vendor Data

DKL Engineering, Inc.

Handbook of Sulphuric Acid Manufacturing
Order Form
Preface
Contents
Feedback

Sulphuric Acid Decolourization
Order Form
Preface
Table of Contents

Process Engineering Data Sheets - PEDS
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Table of Contents

Introduction

Bibliography of Sulphuric Acid Technology
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Preface
Contents

Sulphuric Acid Plant Specifications
 

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Acid Plant Database May 20, 2009

Owner Sable Zinc Kabwe Limited
Background

Metorex Limited www.metorexgroup.com

2005 – Metorex acquires Sable Zinc Plant

Location

Plot 5066,
Old ZCCM Site
Kabwe
Zambia

Sable is located approximately 2 km south of the Kabwe town centre in the central province of the Republic of Zambia, some 150 km north of Lusaka.   The processing facility is situated close to the main road as well as the main railway line between the copperbelt and Lusaka and is accessed via a tarred road.

Website www.metorexgroup.com
Plant -
Coordinates* 14° 27' 33" S, 28° 26' 16" E
Type of Plant Sulphur Burning
Gas Source Elemental Sulphur
Plant Capacity Sulphuric Acid: 100 MTPD
Liquid SO2: 6 MTPD
SA/DA -
Emissions -
Status -
Year Built 2007
Technology Outotec
Contractor Furnace Fabrica
Remarks -
Pictures Sable Zinc Kabwe 1.jpg (206872 bytes)  Sable Zinc Kabwe 3.jpg (126991 bytes)
General Sable Zinc Kabwe is a copper and cobalt processing facility established to treat the concentrate from Ruashi, and other ore suppliers.  The sulphuric acid plant supplies Sable needs, and the excess production is sold to the other Zambian Copperbelt and the DRC oxide copper producers.  With the introduction of the Ruashi Phase II plant, Sable will be required to source ore and/or concentrate from third party suppliers.
The zinc processing plant was commissioned, within the budget of US$5 million, midway through the financial year, but due to the lower zinc price, the facility was converted to a cobalt leaching facility to add better value to Sable. This has further improved the recoveries of cobalt. The zinc tailings dumps remain to be processed at a later stage.
References -
News -

MTPD - Metric Tonne per Day           STPD - Short Ton per Day
MTPA - Metric Tonne per Annum      STPA - Short Ton per Annum
SA - Single Absorption
DA - Double Absorption
 

* Coordinates can be used to locate plant on Google Earth