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Sulphuric Acid on the WebTM Technical Manual DKL Engineering, Inc.

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Sulphuric Acid Plant Specifications
 

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Acid Plant Database  October 29, 2019

Owner Minera México, S.A. de C.V. - Mexicana de Cobre

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Location La Caridad, Sonora
Mexico
Background Minera México is a holding company and all of its operations are conducted through subsidiaries that are grouped into three separate units of which Mexicana de Cobre is one.
2005 -
Southern Copper Corporation completes the acquisition of Minera México in a stock- for- stock operation, consolidating results as of April 1, 2005
1988 - In a public biding, 95% of Mexicana de Cobre is acquired from the Mexican government and private partners related to GIMMEX by an amount US$690 million.
1978 - Grupo Industrial Minera Mexico (GIMMEX) is created by the Mexican controlling group and is listed on the Mexican Stock Exchange (GIMMEX).
Website

www.gmexico.com
www.southernperu.com

Plant Plant No. 1 Plant No. 2
Coordinates 30º 29' 32" N, 109º 38' 2" W 30º 29' 35" N, 109º 38' 5" W
Type of Plant Metallurgical Metallurgical
Gas Source Copper
Outotec (Outokumpu) Flash Furnace, El Teniente, 3 Peirce-Smith Converters
Plant Capacity 2614 MTPD
226,000 Nm3/h, 11.5% SO2
2300 MTPD
SA/DA 3/1 DA 3/1 DA
Status Operating Operating
Year Built 1988 1996
Technology MECS MECS
Contractor Simon-Carves FENCO Simon-Carves FENCO
Equipment -

Blower
Supplier: KKK
Delivery Year: 1996
Model: SFO 11
Quantity: 2
Flow Rate: 57.4 m3/s
Pressure Rise: 719 mbar
Driver: 3809 kW, Electric Motor

Remarks

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Pictures
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General La Caridad complex includes a smelter, an electrolytic copper refinery, a precious metal refinery and a copper rod plant. The distance between this complex and the La Caridad mine is approximately 24 kilometers.

Copper concentrates from both Cananea and La Caridad are shipped by rail to the La Caridad smelter where they are processed and cast into copper anodes of 99.2% purity. Sulfur dioxide off-gases collected from the flash furnaces and converters are processed into sulfuric acid, at two sulfuric acid plants. Approximately 2% to 3% of this acid is used by our SX-EW plants and the balance is sold to third parties.Almost all of the anodes produced in the smelter are sent to the La Caridad copper refinery. The actual installed capacity of the smelter is 1,000,000 tons per year, a capacity that is sufficient to treat all the concentrates of the La Caridad and Cananea mining complexes. The amount of smelter copper concentrates was 894,735 tons, 723,984 tons and 684,806 tons for 2005, 2006 and 2007 respectively. The anode production capacity is 300,000 tons per year and the 2005, 2006 and 2007 production was 282,412, 242,410 and 204,354 tons, respectively.Sulfuric acid production was 833,380 tons, 670,535 tons and 674,250 tons for 2005, 2006 and 2007 respectively.

References Brosig, D. Safe, P., Randhawa, B, Russell, M., Mariscal S., L. and Puente, J.A., "Environmental Emissions Managment at the La Caridad Copper Smelter", Copper 2019, Vancouver, Canada.
News July 20, 2019 - Mexico’s environmental prosecutor Profepa said on Saturday it ordered the partial and temporary closure of mining and transport firm Grupo Mexico’s Guaymas facility after it spilled sulfuric acid in the Gulf of California.  Grupo Mexico last week said it had quickly controlled the July 9 spill, which it blamed on a valve failure at the Guaymas facility on the coast of the gulf, which is one of Mexico’s most diverse ecosystems.  Profepa said it ordered the temporary closure of the facility after visiting the site twice, saying the firm lacked the proper environmental permits for its activities.

July 12, 2019 - Mexico’s environmental prosecutor Profepa said on Saturday it ordered the partial and temporary closure of mining and transport firm Grupo Mexico’s Guaymas facility after it spilled sulfuric acid in the Gulf of California.  Grupo Mexico last week said it had quickly controlled the July 9 spill, which it blamed on a valve failure at the Guaymas facility on the coast of the gulf, which is one of Mexico’s most diverse ecosystems.  Profepa said it ordered the temporary closure of the facility after visiting the site twice, saying the firm lacked the proper environmental permits for its activities.

MTPD - Metric Tonne per Day           STPD - Short Ton per Day
MTPA - Metric Tonne per Annum      STPA - Short Ton per Annum
SA - Single Absorption
DA - Double Absorption
 

* Coordinates can be used to locate plant on Google Earth