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Acid Plant Database November 21, 2011
| Owner | Kennecott Utah Copper Corporation |
|
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| Location |
Smelter & Refinery 12000 West 2100 South Magna, Utah USA 84044 |
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| Background | Parent
company is Rio Tinto 1903
- Original Utah Copper Company was created to mine and process low grade
copper ore found in a mountain in Bingham Canyon, about 25 miles southwest
of Salt Lake City. |
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| Website | www.kennecott.com | |||
| Plant | - | |||
| Coordinates | 40º 43' 24" N, 112º 11' 46" W | |||
| Type of Plant | Metallurgical | |||
| Gas Source |
Copper
Outotec (Outokumpu) Flash Furnace and Flash Converting (1995) - replaces Noranda Reactor |
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| Plant Capacity | 3500 MTPD | |||
| SA/DA | 3/1 DA | |||
| Emissions |
SO2: < 100 ppm (annual average) < 170 ppm (24 hour calendar day average) < 250 ppm (6 hour block average) Acid Mist: < 0.67 mg/SCF Opacity: < 15% |
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| Status | Operating | |||
| Year Built | 1995 | |||
| Technology | MECS | |||
| Contractor | MECS | |||
| Remarks |
The
smelter -- the cleanest in the world -- captures 99.9% of the sulfur dioxide
emissions produced. Once the sulfur dioxide gas is cleaned, it is piped to
the acid plant, which converts the sulfur dioxide to sulfuric acid. In this
way, our acid plant acts as a huge pollution control device that also
produces a high-quality commercial product.
Feed Gas: 14% SO2 (dry gas), O2:SO2
ratio = 0.986 The old smelter was constructed in the late 1970’s and included a complex material handling system, three (3) Noranda Reactors, four (4) Peirce-Smith converters and a three (3) furnace anode casting plant. In 1987 environmental constraints limited the operation to one (1) Noranda reactor with three (3) hot Peirce-Smith Converters, but only two vessels could operate (blow) at once. Concentrate smelting capacity was about 500,000 tonnes per year. Process gas from the one (1) operating reactor and one (1) converter, about 290,000 Nm3/h, was treated in two (2) single contact sulphuric acid plants. |
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| Permits |
State of Utah Department of Environmental Quality Facility ID: 10346 Title V Operating Permit |
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| Permit No. | Issue Date | Expiry Date | Details | |
| 3500030002 | July 9, 2007 | - | - | |
| - | - | - | - | |
| Pictures |
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| General | As the second largest copper producer in the United States, Kennecott Utah Copper produces over 17% of America's copper output. That copper comes from the Bingham Canyon Mine, the worlds first and largest open pit copper mine, located about 28 miles southwest of Salt Lake City, Utah. Every year, Kennecott produces about 300,000 tons of copper cathode-- along with 400,000 ounces of gold, 4 million ounces of silver, about 24 million pounds of molybdenum, and about 1 million tons of sulfuric acid, a by-product of the smelting process, which is used in farming and industry. | |||
| References | - | |||
| News | - | |||
MTPD - Metric Tonne per Day
STPD - Short Ton per Day
MTPA - Metric Tonne per Annum STPA - Short Ton per
Annum
SA - Single Absorption
DA - Double Absorption
* Coordinates can be used to
locate plant on Google Earth