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Sulphuric Acid on the WebTM Technical Manual DKL Engineering, Inc.

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Sulphuric Acid on the Web

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Handbook of Sulphuric Acid Manufacturing
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Preface
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Sulphuric Acid Decolourization
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Process Engineering Data Sheets - PEDS
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Introduction

Bibliography of Sulphuric Acid Technology
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Preface
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Sulphuric Acid Plant Specifications
 

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Acid Plant Database November 21, 2011

Owner Kennecott Utah Copper Corporation

Kennecott-Logo.jpg (3832 bytes)    RioTinto-Logo.jpg (31537 bytes)

Location Smelter & Refinery
12000 West 2100 South
Magna, Utah
USA  84044
Background Parent company is Rio Tinto

1903 - Original Utah Copper Company was created to mine and process low grade copper ore found in a mountain in Bingham Canyon, about 25 miles southwest of Salt Lake City.
1915 - Kennecott Mines became Kennecott Copper Corporation, which purchased a 25 percent interest in the Utah Copper Company and acquired all assets and property in 1936.
1947 - Utah Copper Company was dissolved and became the Utah Copper Division of Kennecott Copper Corporation.
1981 - Standard Oil of Ohio (SOHIO) purchased Kennecott.
1987 - British Petroleum bought SOHIO’s interests. 1989 - RTZ Corporation, now known as Rio Tinto, became the owner of Kennecott Utah Copper Corporation.

Website www.kennecott.com
Plant -
Coordinates 40º 43' 24" N, 112º 11' 46" W
Type of Plant Metallurgical
Gas Source Copper
Outotec (Outokumpu) Flash Furnace and Flash Converting (1995) - replaces Noranda Reactor
Plant Capacity 3500 MTPD
SA/DA 3/1 DA
Emissions SO2: < 100 ppm (annual average)
        < 170 ppm (24 hour calendar day average)
        < 250 ppm (6 hour block average)
Acid Mist: < 0.67 mg/SCF
Opacity: < 15%
Status Operating
Year Built 1995
Technology MECS
Contractor MECS
Remarks The smelter -- the cleanest in the world -- captures 99.9% of the sulfur dioxide emissions produced. Once the sulfur dioxide gas is cleaned, it is piped to the acid plant, which converts the sulfur dioxide to sulfuric acid. In this way, our acid plant acts as a huge pollution control device that also produces a high-quality commercial product.

Feed Gas: 14% SO2 (dry gas), O2:SO2 ratio = 0.986
Gas Cleaning: DynaWave
Heat Recovery: HRS
Bowers: 2 x 60% Steam Turbine Driven

The old smelter was constructed in the late 1970’s and included a complex material handling system, three (3) Noranda Reactors, four (4) Peirce-Smith converters and a three (3) furnace anode casting plant.   In 1987 environmental constraints limited the operation to one (1) Noranda reactor with three (3) hot Peirce-Smith Converters, but only two vessels could operate (blow) at once.  Concentrate smelting capacity was about 500,000 tonnes per year.  Process gas from the one (1) operating reactor and one (1) converter, about 290,000 Nm3/h, was treated in two (2) single contact sulphuric acid plants.

Permits State of Utah Department of Environmental Quality
Facility ID: 10346
Title V Operating Permit
Permit No. Issue Date Expiry Date Details
3500030002 July 9, 2007 - -
- - - -
Pictures       Kennecott Utah Copper - Salt Lake City 4.jpg (159166 bytes)  Kennecott-Utah-Copper-Salt-Lake-City-5.JPG (34064 bytes)   
General As the second largest copper producer in the United States, Kennecott Utah Copper produces over 17% of America's copper output.  That copper comes from the Bingham Canyon Mine, the worlds first and largest open pit copper mine, located about 28 miles southwest of Salt Lake City, Utah.  Every year, Kennecott produces about 300,000 tons of copper cathode-- along with 400,000 ounces of gold, 4 million ounces of silver, about 24 million pounds of molybdenum, and about 1 million tons of sulfuric acid, a by-product of the smelting process, which is used in farming and industry.
References -
News -

MTPD - Metric Tonne per Day           STPD - Short Ton per Day
MTPA - Metric Tonne per Annum      STPA - Short Ton per Annum
SA - Single Absorption
DA - Double Absorption
 

* Coordinates can be used to locate plant on Google Earth