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DKL Engineering, Inc.
Handbook of Sulphuric Acid Manufacturing
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Preface
Contents
Acid Plant Database September 8, 2012
| Owner | Foskor Richards Bay |
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| Location |
Richards Bay South Africa |
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| Background |
1970’s - Triomf Fertilizer establishes fertilizer production at Richards Bay |
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| Website | www.foskor.co.za | |||
| Plant | Plant A | Plant B | Plant C | |
| Coordinates* | 28° 46' 21" S, 32° 2' 6" E | 28° 46' 19" S, 32° 2' 7" E | 28° 46' 17" S, 32° 2' 8" E | |
| Type of Plant | Sulphur Burner | Sulphur Burner | Sulphur Burner | |
| Gas Source | Elemental Sulphur | Elemental Sulphur | Elemental Sulphur | |
| Plant Capacity |
Original: 1650 MTPD Upgraded: 1800 MTPD |
Original: 1650 MTPD Upgraded: 1800 MTPD |
2722 MTPD (3000 STPD) | |
| SA/DA | - | - | DA | |
| Status | Operating | Operating | Operating | |
| Year Built | 1970's | 1970's | 2002 | |
| Technology | MECS | MECS | MECS | |
| Contractor | - | - |
Sulphos - Joint venture formed between: |
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| Remarks | - |
- |
- |
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| Pictures | ||||
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| General |
As one of the world’s largest producers of phosphate and phosphoric
acid, Foskor is proudly South African, but internationally focused. At
Foskor, we are determined to unlock value for all our stakeholders through
the profitable, responsible and sustainable beneficiation of phosphates for
local and international markets. 2002 Expansion The Indian Ocean Fertiliser Company (IOF), a subsidiary of Foskor, received final approval in 1999 to expand its Richards Bay-based phosphoric acid and granular fertiliser production plant. IOF believes that the expansion will raise the plant turnover from $120 million to $217 million. The IOF plant produces phosphoric acid mainly for export. As well as the actual fertiliser plant itself, the project also requires the construction of raw materials storage, conveyor systems, the export tank farm and utilities. The project will take place on a brown-field site where the new facilities will be accommodated. This will require some early site works to institute a re-routing of services and the demolition of certain existing site facilities. The upgrade meets the KwaZulu-Natal Department of Traditional and Environmental Affairs' environmental approval conditions. According to the company, the expansion had been necessitated by IOF's inability to meet demands from its growing list of international customers. IDC funding would result in a 77% increase in IOF's production capacity. The expansion project will increase Indian Ocean Fertilizer's present production capacity of 450,000 tons of phosphate per annum by 330,000 tons to around 780,000 tons per annum of phosphate. Various services and utilities are being constructed and in some cases existing facilities are being moved or demolished to make way for the new plant. The following facilities are being constructed: a sulphuric acid plant with a capacity of 3,000 tons per day. A phosphoric acid plant with a capacity of 11,000 tons per day. Work is also being done on related infrastructure and utilities. |
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| References | - | |||
| News |
August 7, 2012 - Jacobs Engineering Group was awarded two
contracts by Foskor Ltd. to design and fabricate two final acid towers and
one acid cooler for Foskor’s sulfuric acid plants in Richards Bay, South
Africa. The contract value was
not disclosed. Under the terms
of the deal, Jacobs is designing the equipment and process for two final
acid towers using Jacobs' proprietary Chemetics alloy SARAMET.
Jacobs is also designing and
fabricating a proprietary anodically-protected sulfuric acid cooler, which
will be manufactured at Jacobs' facility in Pickering, Ontario, Canada.
Meanwhile, the company
plans to manage local fabrication and site
coordination from Jacobs' operations in South Africa.
“This project builds on a successful acid cooler replacement that
Jacobs completed for Foskor in 2009,” said Jacobs vice president Andy
Kremer. “We look forward to many
more opportunities to enhance Foskor's competitive advantage through
superior technical solutions."
Jacobs has supplied more than 1,600 proprietary acid coolers to clients over
more than 40 years, according to the company
November 25, 2010 |
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MTPD - Metric Tonne per Day
STPD - Short Ton per Day
MTPA - Metric Tonne per Annum STPA - Short Ton per
Annum
SA - Single Absorption
DA - Double Absorption
* Coordinates can be used to
locate plant on Google Earth