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Sulphuric Acid on the WebTM Technical Manual DKL Engineering, Inc.

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Sulphuric Acid on the Web

Introduction
General
Equipment Suppliers
Contractor

Instrumentation
Industry News
Maintenance
Acid Traders
Organizations
Fabricators
Conferences

Used Plants
Intellectual Propoerty
Acid Plant Database
Market Information
Library

Technical Manual

Introduction
General

Definitions
Instrumentation
Plant Safety
Metallurgial Processes
Metallurgical
Sulphur Burning
Acid Regeneration
Lead Chamber
Technology
Gas Cleaning
Contact
Strong Acid
Acid Storage
Loading/Unloading

Transportation
Sulphur Systems
Liquid SO2
Boiler Feed Water
Steam Systems

Cooling Water
Effluent Treatment
Utilities
Construction
Maintenance
Inspection
Analytical Procedures
Materials of Construction
Corrosion
Properties
Vendor Data

DKL Engineering, Inc.

Handbook of Sulphuric Acid Manufacturing
Order Form
Preface
Contents
Feedback

Sulphuric Acid Decolourization
Order Form
Preface
Table of Contents

Process Engineering Data Sheets - PEDS
Order Form
Table of Contents

Introduction

Bibliography of Sulphuric Acid Technology
Order Form

Preface
Contents

Sulphuric Acid Plant Specifications
 

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Acid Plant Database August 4, 2011

Owner E.I. Du Pont de Nemours & Co. Inc.

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Location

Located within Valero’s Delaware City Refinery
766 Govenor Lea Road
Delaware City, Delaware
USA 19706

Background -
Website www.dupont.com
Plant Red Lion
Coordinates 39° 35' 33" N, 75° 38' 16" W
Type of Plant Acid Regeneration
Gas Source Alkylation Spent Acid
Hydrogen Sulphide Gas (H2S)
Plant Capacity 500 MTPD (550 STPD)
SA/DA 3/1 DA
Emissions SO2: < 1 lb/ton
        < 1.35 lb/ton (3h average)
Acid Mist: 0.12 lb/ton
Status Operating
Year Built 2005
Startup: September 15, 2005
Technology MECS
Contractor MECS, Leonard Construction
Remarks - Caesium catalyst used in fourth pass
- Honeywell DCS control system
- Product concentration: 93 and 99% H2SO4
- Emission Problems:
The 12 month rolling NOx emission total exceeded 12.2 tons. NOx emission totals over any 12-month rolling period shall not exceed 12.2 tons. 
Permits State of Delaware Department of Natural Resources & Environmental Control (DNREC)
Division of Air and Waste Management
Permit No.: AQM-003/00673
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General -
References -
News -

MTPD - Metric Tonne per Day           STPD - Short Ton per Day
MTPA - Metric Tonne per Annum      STPA - Short Ton per Annum
SA - Single Absorption
DA - Double Absorption
 

* Coordinates can be used to locate plant on Google Earth