headerdrawing1.jpg (96365 bytes)

Sulphuric Acid on the WebTM Technical Manual DKL Engineering, Inc.

 

Knowledge for the Sulphuric Acid Industry Line.jpg (1139 bytes)

Introduction
General
Equipment Suppliers
Contractor

Instrumentation
Industry News
Maintenance
Acid Traders
Organizations
Fabricators
Conferences

Used Plants
Intellectual Propoerty
Acid Plant Database

Google Search new2.gif (111 bytes)

Acid Plant Database April 7, 2010

Owner Xstrata Copper

Xstrata-Copper-Logo.jpg (3811 bytes)

Background Formerly
- Noranda Inc.
- Falconbridge Limited
Location Rouyn-Noranda, Quebec
Canada
Website

www.xstrata.com

Plant Horne Smelter
Coordinates 48º 15' 0" N, 79º 0' 50" W (approximate location)
Type of Plant Metallurgical
Gas Source Copper, Electronic Scrap
Noranda Process Reactor, Converter
Hot Gas Cleaning -
Wet Gas Cleaning Quench Venturi (Low Pressure Drop) - Retention Tower - Venturi (Variable Throat) - Cyclonic Separator - Primary Condenser - Primary WESP - Secondary Condenser - Secondary WESP - Hg Removal
Plant Capacity 2050 MTPD
SA/DA 3 SA
Provisions made in the plant design for future retrofit to double absorption
Status Operating
Year Built 1989
Technology Chemetics
Contractor Chemetics
Remarks

NOx
Candle drainings collected and treated in a NOx stripper.  NOx discharged to acid plant stack.

Decolourization
Hydrogen peroxide (H2O2) added to product acid

Pictures

      Xstrata-Copper-Horne-Smelter-4.JPG (80733 bytes)

General -
References -
News January 15, 2009 - Horne Smelter management announces that it is reducing its workforce and capital expenditures to strengthen its viability in current market conditions.  The decision comes after careful evaluation of the impact on the Horne operations of the closure of Fabie Bay Mine, a custom milling client, and a reduction in the volume of recycled feed. In total, 55 permanent operational positions associated with milling ore from Fabie Bay Mine and the recycling operation will be made redundant. In addition, the announcement will impact approximately 30 consultants and other contractors.  The challenging operating environment requires the Horne Smelter to scale back capital expenditures in 2009.  However, investments related to important environmental improvement projects will continue, including the CDN$5 million project to install a secondary hood to capture fugitive emissions and reduce arsenic concentrations in the ambient air in the Notre-Dame neighbourhood. 
“The smelting business has recently faced a challenging operating environment and it is important that we respond rapidly to this downturn in the market and make the necessary adjustments,” said Claude Bélanger, General Manager of the Horne Smelter.  “The Horne Smelter is a stand-alone custom smelting facility that operates in a very competitive environment. Full asset utilization and cost management are essential for Horne’s long-term viability.” said Mr. Bélanger.  “We will give our people the support they need to minimize the impacts of these measures on them as much as possible. A number will be transferred to other jobs in the smelter,” added Mr. Bélanger.

MTPD - Metric Tonne per Day           STPD - Short Ton per Day
MTPA - Metric Tonne per Annum      STPA - Short Ton per Annum
SA - Single Absorption
DA - Double Absorption
 

* Coordinates can be used to locate plant on Google Earth
 

log 2.JPG (76785 bytes)

Sharplex.jpg (28953 bytes)

Copyright© 2005-2009 DKL Engineering, Inc., All Rights Reserved
DKL Engineering, Inc. shall not be held liable for any type of damages resulting from the use of this information. The user assumes all risk and liability in connection with the use of information contained in this and associated web sites. The data is intended for personal, non-commercial use.